Empowering Steel Plants with Integrated IoT Solutions
DAVAS revolutionizes steel production through advanced IoT integration, enhancing efficiency, quality, and safety throughout the manufacturing process. From blast furnaces
to finished products, this solution boosts delivery
performance, minimizes unplanned downtimes, and extends asset lifespans with real-time monitoring and predictive maintenance, positioning DAVAS as a crucial asset for modern steel plants.
Key Features
Comprehensive Production Monitoring
- Controls inputs and airflows in the blast furnace to maximize efficiency.
- Monitors oxygen flow and temperatures in the basic oxygen furnace for optimal steel quality.
- Tracks refining agents and argon in secondary refining for precise composition adjustments.
- Manages roller gaps and motor health in casting & rolling for consistent product quality.
Intelligent Asset Management
- Extends equipment lifespan through predictive maintenance based on advanced analytics.
- Increases operational efficiency by reducing breakdowns and optimizing asset performance.
Cutting and Winding Process Enhancements
- Monitors processing speeds and mandrel rotations to minimize defects in steel sheet production.
- Ensures dimensional accuracy by precisely measuring product thickness and warpage.
Energy Management and Power Quality Monitoring
- Actively reduces energy consumption by up to 30%, enhancing the plant’s energy footprint.
- Ensures stable power supply to prevent disruptions and protect sensitive equipment.
Benefits
DAVAS ® not only equips steel plants to meet today’s challenges but also prepares them for future advancements. With our state-of-the-art digitalization platform, steel manufacturers can achieve higher productivity, reduced costs, and enhanced product quality, all while adhering to the environmental standards.